New Juice Filler Line and UHT

Overview

TPG Projects recently completed "Project Juice Box" for a leading beverage manufacturer. The project focused on upgrading outdated production lines for 125ml and 250ml juice box formats, which were facing significant risks of extended out-of-stock periods and potential safety issues due to obsolete equipment.

Project Scope

The project involved replacing aging Tetra Pak lines with a new, efficient SIG Combibloc line and pasteurizer, ensuring a reliable and sustainable supply chain. This shift enabled more efficient production, reducing maintenance downtime and waste, while enhancing safety standards.

Key Benefits

  • Cost Savings

    An estimated $240k in annual operational savings with improved line reliability and reduced waste.

  • Sustainability

    The project supports recyclable packaging goals, aligning with the New Zealand Plastic Packaging Declaration.

  • Consumer Impact

    Improved product availability, reduced packaging waste, and positive market sustainable packaging offering.

Outcome:

TPG successfully delivered Project Juice Box, upgrading outdated 125ml and 250ml juice box production lines for a leading beverage manufacturer. The aging Tetra Pak lines were replaced with a modern SIG Combibloc filling line and pasteurizer to address supply risks and equipment obsolescence.

The new system improves production efficiency, reduces waste and downtime, and enhances safety standards—ensuring a stable, sustainable supply of juice products while future-proofing operations

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Production Line - Air Rinser Installation

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Sugar Storage Tanks Upgrade